Global Mass Flow Controller Market Size & Growth Analysis

Mass Flow Controller Market Size

[239 Pages Report] The global mass flow controller market is valued at USD 1.63 billion in 2024 and is projected to reach USD 2.32 billion by 2029; it is expected to register a CAGR of 7.2% during the forecast period. A mass flow controller fundamentally consists of a mass flow meter (the sensor) integrated with a control valve and feedback electronics that regulate the interaction between the sensor and the valve. The increasing investments in semiconductors & electronics production and the growing focus on hydrogen fuel cells as renewable energy sources are attributed to the increasing demand for the mass flow controller market. Furthermore, mass flow controller manufacturers are continuing to innovate the product to make it compatible with the IoT ecosystem. For instance, high-temperature mass flow controllers and Coriolis mass flow controllers are introduced for more accuracy and with a wide range of communication models like Ethernet and PROFIBUS.

Mass Flow Controller Market Forecast to 2029

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Asia Pacific accounted for a significant share of USD 1,039.1 million in the mass flow controller market in 2023. The Asia Pacific region has the largest market share in mass flow controller market due to several factors. The growing industrial economy, especially in the high-tech segments such as semiconductors, automotive, and chemical industries, requires accurate and efficient flow control products. In addition, newly constructed infrastructures for semiconductor & electronics manufacturing in countries such as India prompt great demands for enhanced automation solutions. Furthermore, favorable government policies and the changing trends in energy consumption towards energy-efficient products ensure that the market of mass flow controllers remains steady in this region.

Mass Flow Controller Market Integrating AI

Artificial intelligence has been widely applied to many industries to enhance efficiency and process optimization. The same case happens in fluid mechanics, measurement, and control technologies, where research into the potential integration of AI is going on at a fast pace. One such area of importance for AI applications is mass flow controllers, which are used to regulate the flow of gases and liquids with precision. While the application of AI-integrated mass flow controllers is at its beginning stage, research and development are in continuous processes to reach its full potential. The integration of AI into mass flow controllers is going to bring a few crucial advantages. AI can improve measurement accuracy by providing better adjustment options and predictive analysis. Further, it will extend sensor life, particularly in Coriolis mass flow controllers, by its optimized use and reduced wear. Besides, AI will support the optimization of active flow control by dynamic adaption of their operational parameters in a way that finally furthers the constancy of the desired flow conditions. Furthermore, AI will also help improve the predictive accuracy of liquid flow, which again can realize more secure and efficient process management.

Mass Flow Controller Market Dynamics:

Driver: Increased investments in semiconductor and electronics production

The significant driving force in the mass flow controller market is the increasing growth of the semiconductor industry. As semiconductor manufacturing becomes more advanced, the need for precise control over gas and liquid flows intensifies. Liquid mass flow controllers/gas mass flow controllers are essential for attaining the exact standards required in processes such as chemical vapor deposition, etching, Ion implantation, physical vapor deposition, plasma processing, and cleaning processes. Due to the complexity of semiconductor manufacturing processes, a precise flow rate is essential, as even minor changes in the gas flow may impact chip quality and yield. The development of digital mass flow controllers with real-time monitoring, AI-driven optimization, and enhanced accuracy is also contributing to market growth. Mass flow controllers provide the necessary level of accuracy and are, therefore, indispensable for all semiconductor manufacturers.

Restraint: Dependency on calibration

One of the restraints in the mass flow controller market is calibration dependency, which has a bearing on operational efficiency and accuracy. The mass flow controller is used to provide highly accurate gas flow regulation applications in industries such as semiconductor fabrication, chemical processing, and pharmaceuticals, and requires periodic calibration so that the device's measurement is compared against a standard. This process is extremely detailed and time-consuming and requires an adjustment of the internal sensors and flow measurements. The device under test is connected in series with the reference device to share the same measurement for flow. The obtained measurements from the reference device and the mass flow controller are compared for accuracy. Mass flow controllers are calibrated using the following gases: nitrogen, oxygen, argon, helium, hydrogen, methane, natural gas, propane, ammonia, carbon dioxide, and a host of others in mixed gas combinations. This type of calibration is often sufficient for lower-accuracy applications. High-accuracy and high-precision applications require calibration using the actual operating gas.

Opportunity: Government-led initiatives to boost semiconductor manufacturing

Governments across the Asia Pacific region are making significant efforts to improve semiconductor manufacturing. As a result, the demand for mass flow controllers has been widespread in the region. Major countries like China, Taiwan, South Korea, and Japan are providing various incentives such as subsidies, tax exemptions, and grants to attract investments from semiconductor manufacturers. The objective is to increase domestic capacities. These incentives are crucial for applications that require precise flow, making the use of mass flow controllers necessary. The establishment of semiconductor clusters in countries like Taiwan and South Korea has led to the development of specialized ecosystems. These clusters, driven by government infrastructure and policies, concentrate semiconductor manufacturing activities and result in increased demand for mass flow controllers to maintain the precision needed for semiconductor fabrication.

Challenge: Complexities associated in integration with other technologies

It can be quite challenging for end users to integrate mass flow controllers into other devices due to system complexity and diversity. Mass flow controllers are used to control the flow of both gases and liquids in various applications, ranging from semiconductor manufacturing to pharmaceuticals. However, integrating them with other equipment, such as data acquisition systems, is not an easy task and presents several challenges. The primary issue is the compatibility of mass flow controllers with the different communication protocols used by various systems. Conflicting signal types, varying data formats, and multiple communication standards can complicate the process of ensuring a valid and reliable data exchange. Additionally, tuning these devices to align accurately with the specifications of integrated systems is crucial to maintaining process consistency and accuracy. This alignment often involves complex adjustments, which can be further complicated by the need for real-time feedback and the variability of adjustments based on operational parameters.

Mass Flow Controller Ecosystem

Prominent companies in this market include well-established, financially stable mass flow controller manufacturers which provides both liquid mass flow controller & gas mass flow controller such as HORIBA, Ltd. (Japan), Sensirion AG (Switzerland), Teledyne Technologies Incorporated (US), Bronkhorst (Netherlands), Brooks Instrument (US). These companies have been operating in the market for several years and possess a diversified product portfolio and strong global sales and marketing networks. Along with well-established companies, there are a large number of mass flow controller distributors, such as ICES Solutions (India) and Meditech Automation (India).

By technology, Coriolis-based mass flow controllers are expected to grow at the highest during the forecast period.

Coriolis mass flow controllers provide increased accuracy and precision when measuring mass flow. Industries such as pharmaceuticals, chemicals, and food & beverages rely on this precision for critical measurements. Coriolis mass flow controllers are versatile and capable of handling both gases and liquids. Unlike mass flow controllers that are based on thermal or differential pressure methods and are highly sensitive to changes in a fluid's properties like viscosity, temperature, and pressure, Coriolis mass flow controllers maintain their accuracy under varying fluid conditions without requiring recalibration or compensation.

By end-use industry, the Semiconductors segment is expected to claim the largest market share during the forecast period.

The semiconductors segment is expected to have the highest compound annual growth rate (CAGR) during the forecast period. Several factors contribute to the significant position that the semiconductor industry enjoys in the mass flow controller market. The production of semiconductors requires very high levels of precision and reproducibility, which in turn necessitates strict control of gas streams to maintain the necessary product quality. Gas mass flow controllers play a crucial role in regulating gases in processes that require high purity, such as etching, deposition, and cleaning processes.

Mass Flow Controller Market by Region

In 2029, Asia Pacific is Projected to Exhibit the Highest CAGR in Global Mass Flow Controller Market.

Rise in innovations and developments in the semiconductors industry significantly drives the growth of the mass flow controller market in Asia Pacific at present, and a similar trend is likely to continue in the near future. The growth of the semiconductors industry including new semiconductor production facilities in developing countries, such as China and India, further propels the growth of the mass flow controller market in Asia Pacific.

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Top Companies Mass Flow Controller - Key Market Players

• HORIBA, Ltd. (Japan),
• Sensirion AG (Switzerland),
• MKS Instruments (US),
• Teledyne Technologies Incorporated (US),
• Bronkhorst (Netherlands),
• Brooks Instrument. (US),
• Christian Bürkert GmbH & Co. KG (Germany),
• Sierra Instruments, Inc. (US),
• Alicat Scientific, Inc. (US),
• PASKER HANNIFIN CORP (US),
• TOKYO KEISO CO., LTD. (Japan),
• Vögtlin Instruments GmbH (Switzerland),
• Azbil Corporation (China),
• Axetris AG (Switzerland).,
• Aalborg (US) are some of the key players in the mass flow controller companies

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Scope of the Report

Mass Flow Controller Market Highlights

This research report categorizes the mass flow controller market based product specification, material type, media type, flow rate, technology, connectivity, end-user industry, and region.

Recent Developments

• In January 2025, HORIBA, Ltd. launched the DZ-107 ultra-thin mass flow controller on January 14th, offering a sevenfold increase in full-scale flow over previous models. Designed for advanced semiconductor manufacturing, it also raises the maximum operating temperature from 45°C to 60°C.
• In April 2024, Bronkhorst expanded its product lineup, enhancing versatility and accuracy in gas flow measurement and control. The latest models in the FLEXI-FLOW Compact range feature innovative updates, including instruments designed for lower flow rates.
• In March 2024, Brooks Instrument introduced the GF120xHT Series, its high-temperature thermal mass flow controller. This new controller is tailored to handle solid and liquid precursors essential for semiconductor manufacturing.
• In February 2024, Alicat Scientific, Inc. enhanced its BASIS 2 line of economical MEMS thermal mass flow controllers and meters by introducing a higher flow range, broadening the product family.
• In January 2024, Bronkhorst introduced the MASS-STREAM D-6400 series of mass flow controllers and meters, succeeding the D-6300 models. This new series incorporates advanced features and ISO-1179-1 inlet threads, allowing compatibility with standard connectors.
• In September 2023, Brooks Instrument released a new series of Quantim QMC Coriolis mass flow controllers, engineered to deliver high accuracy for extremely low flow rates of liquids and gases.

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